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1999-2006 GM/Chevy: Starter Replacement

Time: 1-2 hrs

Difficulty: moderate

Cost: $50-150 (brand)


WHY REPLACE

The starter assembly doesn't have any routine maintenance or checks associated with it. Failure is often the first warning. However, if you experience intermittent click/no crank/no start symptoms, you better take note. It's common for starters to fail in cold temperatures when mechanical load is high (the engine is cold and doesn't want to turn) and battery output is weak (electrochemical reaction is slowed by cold temps).


You can sometimes climb under the vehicle and lightly tap on the starter to get it to work. The worn electrical contacts inside might free-up and give you one more start. If you're lucky enough for this to work, you better park where you want to work on it next!


REPLACEMENT

Watch the video below demonstrating the removal and replacement of the starter assembly on a 2004 GMC Yukon. The method is the same for all 1999-2006 Chevy and GM 1500 products with 4.8L, 5.3L and 6.0L engines. This includes Silverado, Suburban, Tahoe, Sierra, and Yukon Denali vehicles.


REPLACEMENT

Watch the video below demonstrating the removal and replacement of the starter assembly on a 2004 GMC Yukon. The method is the same for all 1999-2006 Chevy and GM 1500 products with 4.8L, 5.3L and 6.0L engines. This includes Silverado, Suburban, Tahoe, Sierra, and Yukon Denali vehicles.

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Magnetic Work Light

5000mAh Magnetic Work Light, 1200 Lumens

Premium Multimeter

Fluke digital multimeter

Socket Adapters

Put a wrench on it, turn it by hand. Sometimes helpful.

Starter Assembly

GM compatible starter (verify vehicle fit)

Automotive Trim Removal Tool

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Economy Multimeter

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Gimbal Ratchet

72 tooth gimbal ratchet, 1/4 drive

Knurled Socket Adapter

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Ratcheting Wrench Set (metric)

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